HHO Kit HHO Installation Manual D.I.Y.

HHO KIT - D.I.Y. Do It Yourself, Universal Installation Manual

IMPORTANT! FIRST NUMBER ONE THING TO DO IS TO READ ALL OF THE INSTALLATION MANUAL RIGHT TO THE END & Watch the installation video on the HHOKit website.

IMPORTANT!
Check all the parts are supplied in the HHO Kit before beginning
For proper installation and operation of the kit, you can send us pictures or a short video before starting the engine to guarantee the warranty. If the damage is caused by improper installation or modification, the warranty becomes void. We are always happy to advise for free.

  1. Follow Diagram how to connect D.I.Y. cables. Never connect cables from a power source over 2.5V as battery/charger 12V/24V directly to the main unit of HHO Kit which is only for up to 2.5V powered from the PWW AMP Booster. For proper operation it is necessary to use a PWM AMP Booster with 2.5 V. The HHO Kit main unit will be damaged and the warranty will be void.

  2. Engage the parking brake and Disconnect the earth (-) minus battery Terminal.

  3. Build and choose a mounting location for the Hydrogen Generator with a bubbler all in one.

  4. Test Fit, then secure the Generator in a vertical position.

  5. IMPORTANT! VERY CAREFULLY & SLOWLY close the bonnet/hood to establish the clearance between the hood and HHO Generator.

  6. Under the bonnet where is over 40°Celsius (104 Fahrenheit) is not recommended! Only cooled place far from the engine. Installation in the Passenger Compartment and car boot is not allowed.

  7. Take the supplied Syringe, and fit the supplied TIP, found by removing the plunger from the syringe body, where it is stored lying along the plunger stem.

  8. Install the syringe into the top of the HHO Generator Fitting without the Plunger in place.

  9. CAREFULLY! Put on your safety glasses, and install the supplied KOH Granules into the body of the syringe as it stands vertically in the HHO GENERATOR top fitting hole.

  10. CAREFULLY! Slowly add the supplied De-Ionised Water to the syringe, to flow down into the HHO Kit Generator, until the Generator Water level is maximum.

HHO KIT iX, X

HHO KIT XXL

HHO KIT XXL 3700mA - 60ml of KOH; 

HHO KIT XXL 4700mA - 80ml of KOH; 

HHO KIT XXL 6700mA - 120ml of KOH; 

HHO KIT XXL 8700mA - 160ml of KOH; 

HHO KIT XXL 12700mA - 240ml of KOH; 

HHO XXL 16700mA - 320ml of KOH; 

HHO XXL 32700mA - 640ml of KOH; 

HHO XXL 64700mA - 1280ml of KOH;

HHO KIT iX, X, 100mA - 5ml of dry KOH; 

HHO KIT iX, X, 200mA - 5ml of dry KOH; 

HHO KIT iX, X, XL 300mA - 5ml of dry KOH; 

HHO KIT iX, X, XL 400mA - 5ml of dry KOH; 

HHO KIT XL

HHO KIT XL, 100mA - 10ml of dry KOH; 

HHO KIT XL, 200mA - 10ml of dry KOH; 

HHO KIT XL 300mA - 10ml of dry KOH; 

HHO KIT XL 400mA - 15ml of dry KOH; 

HHO KIT XL 800mA - 25ml of dry KOH; 

What about winter -25 ° C, -13.0 ° F?
Whenever a severe frost is to come below 10-25°C and you do not know how to prepare the HHO main unit under -30% -40%, disconnect and remove the portable HHO kit to prevent damage, contact us and we will be happy to provide you with information for free.

The electrolyte with dry KOH 10 ml to 30 ml, depending on the volume and type of the HHO kit, is set to approx. -10 / -15°C. When an additional 30 ml of dry KOH is added for every 100 ml of water, the electrolyte does not freeze up to -30°C.

You can try it first in a small cup stored in the freezer.

Alternative antifreeze solution: Water-isopropyl alcohol mixtures have depressed melting points. It has a slightly bitter taste and is not safe to drink. Isopropyl alcohol becomes increasingly viscous with decreasing temperature and freezing at −89 ° C (−128 ° F)

Add 99.99% isopropyl alcohol as an additive for HHO cell antifreeze and detergent if the temperature is to fall below -30 to -50%. Isopropyl alcohol is a supplement to your HHO system that prevents water from freezing - 30% to -50%. Isopropanol is ideal for degreasing and cleaning natural household products, solvent for crystallization in antifreeze, washer additives, sweat layer, and fat layer to remove artificial nails and much more.

Warning: Before starting the engine, make sure that the hose is not blocked by ice, a bad one-way valve position, or a broken hose caused by improper installation. Blocking the output for HHO gas irreversibly destroys the HHO main unit and cannot be replaced or refunded.

 

  1. Now do not add water to the bubbler. As the temperature rises, the vaporized water automatically retains in the bubbler and overheated HHO gas begins to bubble. When the engine is switched off, the water automatically returns to the reservoir and the minimum amount remains in the bubbler. If the bubbler is nearly empty, this means that HHO gas production is correct without overheating.

  2. Mount the Amp Booster in FRONT of the Radiator, and/or in COOLAIRFLOW OUTSIDE ENGINE BAY OR WARRANTY IS VOID. (Extend the wires if necessary)

  3. IMPORTANT! VERY CAREFULLY & SLOWLY close the bonnet/hood to check clearance exists between the hood and top of the HHO Bubblerand Hose Fittings.

  4. Again check all units secured.

  5. Connect the left BLACK wire from the BACK OF your Generator, (now that itis filled with water) to the YELLOW Amp Booster Wire.

  6. Connect the right BLACK wire from the BACK OF the Generator to the BLACK Amp Booster wire (closest to the Yellow wire)

  7. Connect the RED wire from the Amp Booster to the Positive Terminal (+) on the RELAY 5-pin POSITION 87 or Automatic Stop-Start LCD Relay. (with terminal row facing towards you)

  8. Connect the second BLACK Wire from the Amp Booster to the Negative terminal (-) closest to the RELAY 5-pin POSITION 86 or Right on the Automatic Stop-Start LCD Relay.

  9. Connect one Fuse Holder Wire to the Left hand (+) Terminal on the Stop-Start LCD Relay.

  10. Connect the other Fuse Holder Wire to the POSITIVE (+) terminal on the vehicle Battery.

  11. Connect the BLACK wire from the Negative terminal on the Stop-Start LCD Relay (closest to the LEFT ) to the (-) negative terminal on the vehicle Battery.

  12. WARNING! IMPORTANT! (+) and negative, earth or Ground (-). Terminals must be correctly identified for the HHO Kit to function.

  13. Re-connect the negative (-) Battery Terminal that you disconnected at the very beginning as a precaution.

  14. Install the supplied 2-7.5 Amp fuse in the Fuse holder and close the waterproof cover securely.

  15. TAKE NOTICE: THE HHO KIT WILL SWITCH ON AUTOMATICALLY ONCE THE VEHICLE IS STARTED AND THE ALTERNATOR PRODUCES OVER 13.5 VOLTS AT THE BATTERY.

  16. 1. The electric connection positive from the battery to relay position 30; 

  17. 2. The electric connection positive from an ignition source (ignition fuse box or alternator) to relay position 85; 

  18. 3. The electric connection negative from the battery and from the relay Position 86 to Amp booster; 

  19. 4. The electric connection positive from the relay Position 87 to the Amp Booster PWM; 

  20. NOTE: IF YOU ORDERED EXTRA AUTOMATIC START/STOP RELAY WITH RED DISPLAY, SKIP 2X RELAY 5-PIN CONNECTION AND FOLLOW THE DIAGRAM

  21. TAKE NOTICE: THE HHO KIT WILL SWITCH OFF AUTOMATICALLY ONCE THE ENGINE STOPS AND BATTERY VOLTAGE DROPS BELOW 13.5 VOLTS.

  22. TUG TEST Clear plastic Hose at each fitting. If it separates from the connector it must be re-fitted by pushing 10mm of the clear hose minimum firmly into the fitting.

  23. RE TUG TEST all clear hose fittings if any failures occurred.

  24. Re-start the engine, and: Check that the HHO Generator is generating bubbles of HHO gas and in the bubbler's clear window.

  25. Re-check that the clear hose from the top of the bubbler is still installed inside the engine air intake pipe at the front bottom of the battery, almost as far as the air filter housing.

  26. Gently TUG TEST all the wiring connections and plugs & Check that no wires or hoses are too short. Ensure sufficient insulation is stripped to make a good connection with the copper core of the wires.

  27. CAREFULLY close the hood, gently and slowly and check for certain that clearance exists (5mm Minimum) between the hood and any fittings, components, and wiring.

  28. For proper installation and operation of the kit, you can send us pictures or a short video before starting the engine to guarantee the warranty. If the damage is caused by improper installation or modification, the warranty becomes void. We are always happy to advise for free. 

  29. Test drive your vehicle for a minimum of 10 Km.

  30. Switch off the engine, apply the parking brake, Open the Engine bay hood, and inspect the installation for secure mounting of all components, loose bolts, insecure hose routing, insecure wire routing, and insecure plug connections on the wiring.

  31. Re-start the engine and check Gas bubbles are being generated, as viewed in the HHO Generator window.

  32. NOTICE: CHECK YOU HAVE CERTAINLY PLUGGED THE LEFT HAND (FILLER)SIDE OF THE GENERATOR

Watch videos click on the pictures.

HHO Kits made by HHO Factory, Ltd


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